The C-Post Beam Roll Forming Machine is used for manufacturing machinery, vehicle enclosures, and buildings. This machine features a structural channel with flanges on both sides. In addition, it features holes along the web that can be used to mount a sign using bolts. Other components of this machine include a hydraulic decoiler with a travel cart, hydraulic cutting unit, output table, and electrical control cabinet.
C channel
The C channel beam roll forming machine is used for the production of sheet metal parts that have a curved shape. The sheet metal is formed in a continuous process. The three-dimensional curvature of the sheet metal is determined by the center line of the roll gap. A study has shown that the center line is of great influence on the forming axis and longitudinal curvature of the sheet metal.
There are a number of parameters that affect the forming quality of C-channel steel. These parameters include the residual stress, Young’s modulus, and the Poisson ratio. The bending zone is also difficult to measure due to its small size. Other parameters include the edge length and roll distance.
A C channel beam roll forming machine has a set of dies which can be used to create the metal channel. These dies are made to meet the specifications of the metal channel. The metal strip is pre-processed before being fed into the machine. This ensures that the metal strip is square and straight in the first pass. Depending on the complexity of the metal channel, the machine may need multiple passes before it is finished.
A C channel beam roll forming machine is designed to create a continuous line for the production of various sizes of C channels. The machine has a touch screen that allows the worker to enter the length and quantity of the product through a touchscreen. The touch screen also shows the working status of the machine. There are several models of C channel beam roll forming machines produced by the Believe Industry Company.
The back part deforms more than the front part. This is because of work hardening of the sheet metal. The sheet metal has been subjected to cyclic loading and unloading, so that it tends to conform to the shape of the roll before entering the roll. This process makes it more difficult to form the back part than the front part.
Self-joint design
Self-joint design on beam roll form machine is capable of producing different kinds of beams. This kind of machine is popular among manufacturers who produce precision parts. This type of machine requires minimal finishing work and produces high-quality beams with fine detail. Moreover, the speed of this machine is high, so it can produce any length piece in just one shift.
Another feature of this machine is its ability to process a wide range of metals. It is possible to form beams up to seven mm in thickness with this machine. It works by using HSLA steel, which is a type of steel that offers a yield strength of 350-500 MPa. This machine is currently being used in the automotive industry, and is already being used to produce U-profiles.
Moreover, this machine is also capable of producing complicated cross sections using a variety of metals. These materials can also be coated or painted. The result of the process is a more consistent and uniform product. It eliminates die marks and produces components with clean contours.
Lastly, the machine features a dual-type forming unit with two sets of forming rollers. This machine also has a cassette type, in which four cassettes are used for a single shape. Generally, the production speed of this machine is 68 m/min.
Among the benefits of roll forming, it produces lower scrap than other metal working processes. The process also reduces the cost of working with expensive metals. Additionally, this process does not require heating, which cuts down on the energy needed for heating metal. It also provides a smooth finish, which cuts secondary processing costs.
Self-turning
Self-turning beam roll forming machines are an efficient way to produce custom-sized beams in a short time. The high level of precision of these machines makes them popular with manufacturers of precision parts. They are also easier to maintain, have a smaller footprint than traditional machines, and require less manpower to operate. Additionally, they offer a smooth finish and can produce any length piece in a single shift.
Self-turning beam roll forming machines are ideal for manufacturing box beams for warehouse pallet rack systems. They produce beams of different lengths and widths, and they offer complete accessibility to material handling equipment. They can also nest C channels automatically, making them ideal for large-scale production lines.
Another advantage of these machines is their ability to cold-roll high-strength materials. HSLA steel, for example, is perfect for structural components used in many industries. Furthermore, roll forming machines are highly automated, so human error is minimized. As a result, they can be used for other types of projects.
The first self-falling beam roll form machine was developed by Stam. It can form beams up to 7 mm thick. The machine uses HSLA steel, which provides a 350 to 500 MPa yield strength. The machine has already been used in the automotive industry.
Self-turning beam roll forming machines are often used to produce the window frames and door sashes of automobiles. These machines are able to produce a wide range of metal parts for cars and other products. The Soontrue steel frame roll forming machine series is an excellent choice for manufacturers of window frames.
Self-nesting
A Self-nesting beam rollforming machine is a versatile tool that is capable of producing a variety of different shapes. This machine is designed using a computer-aided design (CAD) and computer-aided manufacturing (CAM) system. The forming device is continually monitored by the CAD system and the operator inputs commands that specify the desired cutting parameters. The more complex the operation, the more commands are required.
The Stam self-nesting beam rollforming machine is designed to create a variety of different section profiles in the same process. It can roll-form beams that are as thick as 7 mm and is capable of using HSLA steel, which has a 350-500 MPa yield strength. The machine is already being used in the automotive industry.
This type of machine is also a popular choice for manufacturers of highly precise parts. The resulting pieces are extremely accurate and require little finishing work. Because this machine has a high rate of production, it can create any length piece within a single shift. Further, the machine is easy to maintain.
The self-nesting beam rollforming machine is capable of producing C channel beams. Its automatic nesting feature makes it the ideal choice for large production lines. With the self-jointing feature, it can save up to 10% of material. Moreover, the machine has a touch screen and a straightener.
In 2007, STAM faced a new technological challenge. In response to this challenge, the company partnered with Valle Perfiladoras, another company within the STAM Group. The roll forming sector had been wondering whether it was possible to create products with variable section. These would change the length as the profile changes. Some manufacturers had experimented with prototypes but were unsuccessful in meeting quality requirements.